Solutions to Food Conveyor Rollers Inflexible Operation
The roller is an important part of food conveyor, because there are many roller on the belt conveyor, thus which is account for more or less 1/4 of total price. Moreover, the maintenance and replacement of rollers are also a major expenditure.
Online, July 2, 2014 (Newswire.com) - The roller is an important part of food conveyor, because there are many roller on the belt conveyor, thus which is account for more or less 1/4 of total price. Moreover, the maintenance and replacement of rollers are also a major expenditure. And nevertheless, the roller is operating better or worse, which is often critical to the food conveyors's running resistance, power consumption and service life ans so on.
Inflexible Operation of Belt Conveyors Reasons
1. Manufacturing Quality of Rollers.
The performance of rollers' manufacturing quality is on the toughness of bearing block, if the degree of toughness of bearing block is not enough, that will have a worse influence on rollers' assembly accuracy, and thus restricts the flexible turning of rollers.
2. The Sealed Lubrication and Timely Maintenance.
On account of severe working condition of belt conveyor, and thereby the sealed forms cause a great impact on rollers' flexibly running, if the sealed condition is not appropriate, which bring the debris and dust into bearing to block rollers' normal running. At the same time, suppose that the rollers come out some problems, the timely maintenance is rather critical to belt conveyor.
Inflexible Operation of Belt Conveyors Solutions
1. Guaranteeing Ruled Manufacturing Accuracy.
The rollers' manufacturing accuracy has many rules to apply different food conveyors in different working condition, when we select food conveyors, the appropriate specifications which accords with industry regulations is rather important. Such as, the interior holes accuracy of bearing block should be achieve to 3 grade, the size tolerance, axiality deviations and ovality deviations must be live up to industrial standard. For the rollers, the strict quality inspection is on duty to qualified rate which be assembled on belt conveyor.
2. Promising Timely Lubrication and Maintenance.
Besides should we make the more cleaner working condition to avoid debris and dust follow into bearing, the other thing we should do is that when we lubricates the rollers and bearing, the superior high temperature lithium complex grease is first choice for belt conveyor, because which not benefits bearings, but that can also prolong the service life of rollers.
3. Ensuring Force-loading of the Roller is Reasonable.
The force-loading of rollers is mainly derived from bearing block, besides the conveying materials, during belt conveyor working processing, the reasonable force-loading will be better for quickly conveying and larger capacity. So the bearing block should be utilized radial ball bearing to support, which is not only smaller running resistance, but which can be also removable for maintenance. All these could reduce operation cost of conveyor.